High-Productivity Valve & Fitting Machining
Multi-Axis CNC Transfer Machine for Brass Valves & Fittings
Multi-axis fully servo hydraulic hybrid transfer machining solution for repetitive machining of brass and copper-alloy valves, fittings and related components, combining multiple operations in one clamping according to the selected machine configuration
This multi-axis transfer machine is designed for batch and high-volume machining of valve bodies, fittings and similar components where several machining operations are required on the same part. The supplied product information describes a fully servo hydraulic hybrid architecture with multiple machining power heads. Depending on the configuration, milling, drilling, tapping, boring, reaming and related machining processes can be arranged around the workpiece and completed in one clamping. Typical applications identified in the source include gate valves, angle valves, globe valves, balance valves, check valves, pressure-reducing valves, three-way components and other brass or copper-alloy fittings. The system uses multi-axis, multi-channel CNC control and can be configured with 4 to 14 power heads according to the machining process. Optional robotic loading and unloading is also identified in the supplied source.
Machining Processes
- Milling
- Drilling
- Tapping
- Boring
- Reaming
- Multi-operation machining in one clamping
- Process combination according to component and tooling configuration
Typical Components
- Brass and copper-alloy valve bodies
- Gate valves
- Angle valves
- Globe valves
- Balance valves
- Check valves
- Pressure-reducing valves
- Three-way valve components
- Brass fittings and related machined components
Machine Configuration
- Multi-axis fully servo hydraulic hybrid transfer machine architecture
- 4-14 power heads according to the supplied product information and selected process configuration
- Multi-axis, multi-channel CNC control system
- Power-head arrangement selected according to machining sequence and workpiece geometry
- Optional three-coordinate robotic arm or articulated robotic arm for automated handling, subject to final configuration
Why Use a Transfer Machining Solution?
- Combines several machining operations around one workpiece
- Reduces repeated loading and re-clamping between separate machines
- Supports repeatable production of valve and fitting components
- Allows machining sequence to be configured around the required component
- Suitable for production environments requiring multiple operations on recurring parts
How to Select the Correct Configuration
- Workpiece drawing and 3D model where available
- Material and alloy
- Part dimensions and weight
- Required machining operations
- Hole, thread and bore details
- Required tolerances and surface finish
- Target production output and cycle requirements
- Number and arrangement of power heads
- Loading and unloading method
- Required automation level
Technical enquiry CTA: Send the part drawing, material, dimensions, machining operations, tolerance requirements and target output so the machine configuration can be evaluated.
Questions we are asked
What is a multi-axis CNC transfer machine?
It is a production machine that arranges multiple machining stations or power heads around a workpiece so several operations can be performed in a coordinated machining cycle.
What components is this machine intended for?
The supplied source identifies valve and fitting components including gate, angle, globe, balance, check and pressure-reducing valves, three-way components and related brass or copper-alloy parts.
What machining operations can it perform?
The supplied information identifies milling, drilling, tapping, boring and reaming. The exact process combination depends on the selected machine configuration, tooling and workpiece.
Can several operations be completed in one clamping?
Yes. The supplied product information states that multiple processes can be completed in one clamping, subject to the workpiece and configured machining stations.
How many power heads can be configured?
The supplied source states 4 to 14 power heads. The final number and arrangement should be confirmed for the exact machine configuration and part process.
Does the machine support automatic loading and unloading?
The supplied source identifies an optional three-coordinate robotic arm or articulated robotic arm. The exact automation package should be confirmed before quotation or publication as a fixed specification.
What information is needed to select the machine?
Provide the component drawing, material, dimensions, required operations, tolerances, target production output and preferred automation level.
Tell us the part you need to make
An engineer reads every request. Usually the same working day.
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