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Automated Robotic Welding Systems

Intelligent Welding Robot with Positioner, Ground Rail, Cantilever & Gantry Options

Intelligent robotic welding system for automatic welding of complex metal structural parts, configurable with fixed, ground-rail, cantilever or gantry structures and different positioners according to the workpiece and production requirement.

Designed mainly for efficient automatic welding of complex metal structures, particularly larger parts with repeated or single-specification production requirements.

The system can be configured as a fixed robot or integrated with ground rails, cantilever structures, gantry mechanisms and different types of positioners to expand the working envelope and improve workpiece access.

Programming can be performed by teaching. The source also states that an optional teaching-free system can generate welding programs from imported 3D models.

Available welding processes can include MIG/MAG, TIG or laser welding according to the selected configuration, workpiece and process requirements.

Intelligent welding robot with positioner and ground-rail automation system

System Configurations

  • • Fixed robotic welding system
  • • Ground-rail robot configuration
  • • Cantilever mechanism
  • • Gantry mechanism
  • • Integration with different welding positioners

Programming & Automation

  • • Teaching programming
  • • Optional teaching-free programming from imported 3D models
  • • Automatic execution after the welding program is generated
  • • Path planning and speed planning
  • • Dynamic modification of welding parameters
  • • Swing welding
  • • Wire drawing after welding

Intelligent Sensing Options

  • • Arc tracking
  • • Laser tracking
  • • Laser positioning
  • • 3D visual weld recognition
  • Supported Welding Processes
  • • MIG/MAG welding
  • • TIG welding
  • • Laser welding — subject to selected system configuration

How to Select the Correct System

  • • Workpiece dimensions and weight
  • • Joint geometry and welding positions
  • • Required robot working envelope
  • • Need for ground rail, cantilever or gantry movement
  • • Positioner type and payload
  • • Welding process: MIG/MAG, TIG or laser
  • • Required sensing and seam-tracking functions
  • • Production volume and repeatability requirements


Questions we are asked

What is an intelligent welding robot with a positioner?

It is an automated robotic welding system that combines a welding robot with workpiece positioning equipment and, when required, extended-motion structures such as ground rails, cantilevers or gantries.

Can the robot move on a ground rail?

Yes. The supplied description includes ground-rail configurations as one of the available structural forms.

Can it work with a welding positioner?

Yes. Different types of positioners can be integrated according to the workpiece and welding requirement.

Does it support offline or teaching-free programming?

The supplied source states that an optional teaching-free system can automatically generate welding programs by importing a 3D model. The exact software workflow and compatible file formats should be verified for the selected system.

Which welding processes are supported?

The supplied description lists MIG/MAG, TIG and laser welding. The installed process depends on the selected configuration.

Which intelligent sensors can be integrated?

Options listed in the source include arc tracking, laser tracking, laser positioning and 3D visual weld recognition.

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